Bicycles

Bike makers invited to ditch the derailleur for combined motor/gearbox

Bike makers invited to ditch the derailleur for combined motor/gearbox
The GD8 has been developed for use in a wide range of ebikes, from commuters to MTBs
The GD8 has been developed for use in a wide range of ebikes, from commuters to MTBs
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The GD8 has been developed for use in a wide range of ebikes, from commuters to MTBs
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The GD8 has been developed for use in a wide range of ebikes, from commuters to MTBs
The GD8 combined motor/gearbox has now entered pilot production
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The GD8 combined motor/gearbox has now entered pilot production
The GD8 weighs in at 4.5 kg
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The GD8 weighs in at 4.5 kg
The GD8 unit houses a 250-watt motor and eight gears selected by electronic shifting
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The GD8 unit houses a 250-watt motor and eight gears selected by electronic shifting
The Intradrive team outside its Edinburgh facility, along with a GD8 test bike
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The Intradrive team outside its Edinburgh facility, along with a GD8 test bike
The GD8 is reported compatible with chain or belt drives, and will be paired with a battery, handlebar display and shifter
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The GD8 is reported compatible with chain or belt drives, and will be paired with a battery, handlebar display and shifter
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Many ebikes sport a derailleur hanging out back to giver riders more flexibility than single-speeders. There are exceptions that combine gears with the motor, such as Pinion and Valeo. And now there's another, as Scotland's Intradrive system goes into pilot production.

"Driven by frustration with derailleur gearing and a vision for better ebike technology," Intradrive was founded by mechanical design engineer Mark Ravilious in 2016. By 2019, the startup had a proof of concept design, which was shortlisted for a Eurobike Innovation Award (though didn't take home the gong).

Design revisions and funding rounds followed, culminating in an over-funded Crowdcube campaign in 2023 and the testing of pre-production prototypes in collaboration with bike makers. The development team was then expanded, prototypes were showcased at Eurobike 2024, and the design finalized ahead of pilot production this month.

The GD8 unit houses a 250-watt motor and eight gears selected by electronic shifting
The GD8 unit houses a 250-watt motor and eight gears selected by electronic shifting

The GD8 seals a proprietary 250-W motor (which peaks at 650 watts) and 8-speed gearbox with a 480% ratio range into a single unit that's compatible with either chain or belt drives. The company reports near-instant electronic shifting and compatibility with a wide range of battery options suited to everything from commuters to mountain bikes.

We don't yet know how many pedal-assist levels are offered by the motor, or the hill-flattening torque on tap. But the company states that the compact unit will ship to ebike makers with a wiring harness, cranks, sprockets and a large chainring.

It's designed for low maintenance operation, and a long service life with repairability cooked in. The electronics are fully integrated and the connectors are said to be waterproof. The pilot production version tips the scales at 4.5 kg (under 10 lb).

The GD8 combined motor/gearbox has now entered pilot production
The GD8 combined motor/gearbox has now entered pilot production

"We’ve refined, industrialized, and optimized a product that’s been highly praised in prototype testing by bike brands," said Ravilious in a press statement. "The GD8 represents a game-changing step forward in e-bike drivetrain technology, eliminating derailleur systems and prioritizing durability, performance, and long-term value."

The pilot production units have been built at the company's Edinburgh facility, and are being shipped out to "leading bike brands" this month, with volume production likely the next step assuming all goes well. Intradrive is also "actively raising investment" to scale production, so we could start to see ebikes rolling with the GD8 being made available to consumers in the very near future.

Source: Intradrive

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8 comments
8 comments
Trylon
No, thanks. I steer clear of any proprietary systems, which includes Bosch, Yamaha and others. The BionX debacle is an object lesson in what can happen. Many of those have turned into doorstops as owners can't get parts or get them fixed. Same thing happening to Arcimoto owners, with their proprietary parts in their disc brake systems not available from anywhere else.
IfThenElse
I've been riding an off the shelf eBike for a few years now and it came with an 8 speed rear sealed hub and electric gear change. They're much cleaner, chain lasts longer, no out of alignment derailleurs to worry about. Combining the motor with gears is a step forward, however not having a derailleur on your eBike has been an option for years now.
sidmehta
Great idea, however, this looks heavy. They need to work on the reducing the weight drastically. Or use a motor that doesn't need gears.
Techjunkie88
This sounds very heavy. On my Ribble e-bike the hub motor and derailleur weighs about half the 4.5 kg quoted. I get the lower maintenance advantage but unless they can reduce the weight, they will struggle I fear..
guzmanchinky
I look forward to a day when all bikes are like this. I'm sick of dirty derailleurs and not being able to shift under load or in coasting modes...
1stClassOPP
Great! The nagging question I have is can the motor be disengaged when you’re out of useful battery life? In other words must you drag the resistance of a dead motor while pedaling?
vince
Whats needed is a hub motor and gear box combined and no chain and fly by night pedal pressure determines motor output. Then those wanting to go fast have to work at it making for slower safer riding.
itsKeef
Ok innovation i guess for those who are not fit enough or able to power their own bike. Would like to how do these folks heft a motorised bike of this weight over unridable obstacles and fences? I will stick to my old human powered ’99 Sworks M4, at least i can pick it up with one hand and run. Maybe when I get older i will have to convert.